- This event has passed.
Power Cube Workshop!
August 8, 2014 @ 3:00 pm - August 10, 2014 @ 6:00 pm$150
August 8-10, 2014
DIYode – Guelph, Ontario
REGISTRATION CLOSES AUGUST 1ST!
Build Yourself. Build Your World.
This 3 day workshop, led by Thomas Griffing, OSE’s Lead Power Cube Developer, shows how Extreme Manufacturing techniques are used to build a complete Micro Power Cube (µPC).
Workshop immersion involves concept and practice, and includes crash courses on key elements of hydraulic power unit design, fabrication, CAD, open source hardware documentation, and open enterprise models.
The three day workshop includes a one day build of the Micro Power Cube – a 2 horsepower, electric-powered hydraulic power unit of one cubic foot in size, and under $300 in materials cost. Most of the build will involve welding, followed by assembly – and involves producing parts for the assembly. This workshop is intended for people interested in immersion, hands-on training for practical results.
The overall workshop is designed for people interested in transitioning from Zero to Maker. Can’t weld? We’ll give you a crash course. This course assumes no prior skills outside of general body awareness. Some people will be given documentation tasks if appropriate.
Have questions? Contact us!
- Design for fabrication, scalability, and flexibility
- Welded frame construction
- Computed-aided design – Sketchup, FreeCAD, LibreCAD, warehouse parts, and file interoperability
- Computer manufacturing file generation
- Basic Mechanical Design
- Fundamentals of hydraulic system design
- Basics of safety engineering
- Power/fluid flow calculations for horsepower to hydraulic fluid power
- Workshop and workflow design
- Fundamentals of welding and custom fabrication – drilling, metal shearing, shop press
- Use of MIG welder and angle grinders
- Parallel build techniques
- Collaborative editing, use of wiki and cloud editing
- Modular Documentation and Development Spreadsheets
- Sketchup basics
- Realtime video and instructional production
Note: schedule is being refined and may change slightly.
Day 1 – Crash Courses
3PM: Introduction, goals, methods, documentation.
4PM: CAD – Sketchup, FreeCAD, LibreCAD crash course. Converting, modifying, importing, and manipulating files for collaboration and interoperability.
5PM: Documentation and video production crash course – Remote editing, uploads to a repository, etc.
6PM: Workshop walkthrough and Safety + Quality Control Crash Course
7PM:Crash Course on Welding and custom fabrication – Cutting, Drilling, Grinding, Ironworker Machine, hand tools – extensive list.
10PM: Crash course on Hydraulic Fluid Power. Design of the Electric MicroCube, 2 hp. No cooler. Cuts 1″ steel slabs as example of raw power.
Day 2 – Micro Power Cube (µPC) Fabrication, Testing, Data Collection
9AM – 1PM: Extreme Build
— Physical Structure, Hydraulics, Paint Job
— Concurrent Docuementation
2PM – 4PM: Testing and Data Collection, µPC
— Quality control checklist
— Initial break-in
— Testing – punching hole in 1/2″ steel. Cuts 1″ steel slabs as example of raw power.
4PM – 8PM: Build / Test µPC kits
Day 3 – Power Cube Fabrication and Testing
9AM-1PM: Build Power Cube
— Physical Structure, Engine Install, Hydraulics, Paint Job
2PM – 6PM: Testing and Data Collection, PC
— Quality Control Checklist
— Initial break-in
— Powering a LifeTrac open source tractor
LOGISTICS AND LOCATION
Please plan on arriving at DIYode at 1-2pm on August 8th, 2014. Workshop starts at 3 PM sharp. People are expected to cover their own lodging. Look into AirBnB, University of Guelph or nearby camping for cheaper accommodation. DIYode is located at 71 Wyndham St S. Unit B in Guelph, ON
Registration Fee for 3-day Workshop: $150. Register online at http://opensourceecologyuw.com/workshops/